Photobit also boasts a strong intellectual property arsenal, including numerous patents licensed from NASA. Market shares are difficult to measure in such an immature, fast-changing market. Other leading vendors at that time included STMicroelectronics Inc. Genis, France, Mitsubishi Electric Corp. In many ways, OmniVision and Agilent are a study in contrasts.
OmniVision, a six-year-old fabless company with about 75 employees, relies on foundries such as Taiwan Semiconductor Manufacturing Co. Agilent was spun off from Hewlett-Packard Co. More recently, it has sold millions of the sensors used in optical computer mice.
Agilent introduced a line of CMOS image sensors for cameras in September , and since then has shipped almost 8 million units. Looking ahead, the company is focusing on getting its sensors designed into various portable communications products. Unlike many rivals that produce complete camera modules—comprised of a CMOS sensor, a lens and supporting circuitry—OmniVision has focused strictly on image sensors.
TSMC, for instance, has just unveiled a new 0. Developed in partnership with Photobit and sensor maker Y Media Corp. It is not possible to predict or identify all such factors. Consequently, any such list should not be considered to be a complete statement of all potential risks or uncertainties.
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List your Products Suppliers, list your IPs for free. List your Products. Printer-Friendly Page. Kenji Takata Even if we were to successfully increased the number of megapixels to or , our competitors would soon catch up to us.
So instead, we decided to aim for double the number of pixels right off the bat. Ryoki But instead of simply increasing the number of pixels, we also became very particular about the actual performance of each pixel in order to ensure the captured image was appealing. Despite the many difficulties involved, we succeeded in realizing the levels of performance we were after.
Ryoki Remember that all the components must be packaged in a sensor chip of limited size. To make this happen, the close cooperation of the three divisions involved was essential—that is, the Device Design Department, in charge of developing the CMOS sensor pixel structure, the Process Development Department, in charge of developing the manufacturing processes, and of course the production plant itself. Since joining the company in , Mr. Torii has been responsible for developing the technology used to manufacture CMOS sensors.
He makes a concerted effort to expand the scope of his field and abilities, even with subjects that are outside his area of expertise. Keita Torii In general, the process development focused on two major issues. One was the miniaturization of pixels, because twice the number of pixels found in a conventional sensor had to be integrated into a chip of the same area. The other issue was ensuring that these miniaturized pixels receive adequate light. So, these pixels must be manufactured uniformly in order to make sure that received light is directed to all pixels evenly.
It's a much greater challenge to meet the required levels of miniaturization and uniformity than it is for other semiconductor devices like memory. As you can imagine, increasing the yield of the plant production processes is quite a challenge. Torii For example, the conventional standard for judging a defective product is contamination with dust at the 1-micron level.
But given the level of miniaturization involved with this device, intrusion of a dust particle measuring as small as 0. As you approached the megapixel level, wasn't it also necessary to double the Sensor's data-handling capacity? Ryoki To capture 5 frames per second, you need a signal-processing capacity of 1, megapixels per second.
So, as you might expect, the peripheral circuitry must be capable of such high-speed data processing. A CMOS sensor actually handles two processes—the electronic circuit-forming process and the pixel-forming process.
Reconciling these two processes presented us with quite a challenge. Ryoki As for the circuitry, the peripheral circuits are designed to process at a higher speed and lower voltage than is typical with a conventional device. Applying the same operating conditions to the pixel processes, however, can have an adverse effect on pixel characteristics. At the initial stage of development, we designed the chip with new processes for high-speed circuits, but we were unable to achieve the intended pixel characteristics.
For example, when we shot a black test screen, numerous white flaws appeared. To identify the cause of these flaws, we actually split the chip in half to study it in cross-section. In doing so, we learned that the temperature applied in the peripheral circuit processes was insufficient for the pixel processes.
Yusuke Onuki As a result of this finding, the team responsible for pixels conducted a simulation to determine the ideal conditions for compatibility between the peripheral circuit processes and the pixel processes.
Based on the outcome, we offered suggestions to the circuit design team and the process team. Torii Being able to work in such close collaboration with the design, product and factory teams was a significant advantage when overcoming challenges. While the colors depicted were especially vivid, there was another aspect of this photo worth noting: it was actually taken at midnight.
How did Canon's engineers manage to create a sensor of such ultra-high sensitivity that it can capture an image at midnight yet make it seem as if it were taken in broad daylight? After joining the company in , Mr. Akabori was put in charge of circuit design, evaluation and production technology. He aims to develop better products by communicating with related departments to deepen his understanding of a wide spectrum of technologies.
The photograph of Byodoin Temple's Phoenix Hall is no ordinary landscape photo, as it was actually shot at midnight. Clearly, the performance of this sensor is nothing less than astonishing.
This sensor can capture video in a dark room lit by nothing but a single incense stick. In other words, only 0. In , in pursuit of more advanced low-light performance, Canon developed a sensor capable of capturing color video at illuminance levels of 0.
Canon then introduced a camera incorporating this sensor, the ME20F-SH—the first multi-purpose camera to feature such ultra-high sensitivity. It was this camera that captured the photo of Byodoin Temple's Phoenix Hall, the photo used in the newspaper ad. Compared to commercially available digital SLR cameras, this camera achieves exceptionally high sensitivity. Akabori For comparison, it has pixels that are 7. Such cameras generally have a maximum ISO sensitivity of about 3, Conventionally, our company develops sensors to meet specifications stipulated by the Business Department.
However, we now intend to consider our own technical roadmap and proactively suggest new image sensor designs to the Business Department. This ultra-high-sensitivity CMOS sensor was the first step towards that. But from a marketing perspective, it's not that impressive to emphasize technical superiority in terms of an "ISO sensitivity of x. Akabori To get an idea of the internal structure of the pixels in a CMOS sensor, imagine that light reaches each pixel, the maximum amount of light is captured via the micro lens, and is then directed to the light-detecting photodiode.
To achieve high sensitivity, you need to enlarge each pixel so it can receive more light. Like I explained before, we adopted a pixel size at least 7. On the flip side, there is also a trend to maintain larger pixel sizes in phones and introduce the best improvements from smaller pixels to improve image quality.
These trends support the customer demand for bigger and better cameras, resulting in more sensors with bigger die sizes. CCDs, which are current-driven devices, are found in digital cameras and various high-end products. CMOS image sensors are different. Targeted for various applications, CMOS image sensors come in different formats, frame rates, pixel sizes and resolutions. Image sensors have global or rolling shutters.
Output formats include 64MP at 15 frames per second fps. Suppliers are split into two camps—fabless and IDMs. IDMs have their own fabs, while fabless companies use foundries. In either case, a vendor manufactures image sensor dies on a wafer, which are cut and assembled into a package.
The big driver is smartphones. In , there were 2. Each phone is different. One camera features a time-of-flight sensor, which is used for gesture and 3D object recognition. When the resolution is more than 40MP and 50MP, the capabilities may be beyond the human eye to see what they capture. For CMOS image sensors, the pixel with a better quantum efficiency QE and a signal-to-noise ratio are the most important things for image quality.
In addition, smartphones will not displace DSLR cameras for the professional. But clearly, smartphones offer more features than ever before. One can imagine a combination of advanced cameras with depth mapping capability and 5G.
This could open up rich, new applications such as gaming, live streaming, remote learning and video conferencing. In other innovations, vendors are shipping near-infrared NIR image sensors. NIR, which illuminates objects with wavelengths outside the visible spectrum, is designed for applications that operate in near or total darkness.
In a separate development, Sony and Prophesee have developed an event-based vision sensor. Targeted for machine vision apps, these sensors detect fast moving objects in a wide range of environments. Pixel scaling race Several years ago, CMOS image sensor vendors started the so-called pixel scaling race. The goal was and still is to reduce the pixel pitch at each generation over a given time period. Higher pixel density equates to more resolution, but not all sensors require smaller pitches.
Vendors have reduced the pitch along the way, but there have been some hiccups. The image sensor itself is a complex chip. The top layer is called a microlens array. The next layer is a color filter based on a mosaic green, red and blue array.
The next layer is an active pixel array, which consists of light capturing components called photodiodes as well as other circuitry. Source: OmniVision. The active pixel array is sub-divided into tiny and individual photosensitive pixels. The actual pixel consists of a photodiode, transistors and other components.
An image sensor with a larger pixel size collects more light, which equates to a stronger signal. Larger image sensors take up board space. Image sensors with smaller pixels collect less light, but you can pack more of them on a die. This, in turn, boosts the resolution. There are several ways to make an image sensor in the fab. In one simple example, the pixel array is formed. The flow starts with a front-side process on a substrate. The wafer is bonded to a carrier or handle wafer.
The top portion undergoes an implant step, followed by an anneal process. An anti-reflective coating is applied on top. The color film and microlens are developed.
In another and separate simple flow, the surface of a silicon substrate undergoes an implant step. Diffusion wells and a metallization stack are formed on top.
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